動力滾筒輸(shu)送機的設(she)計方案案例

滾筒輸送線及滾筒

動力滾筒(tong)(tong)(tong)線(xian)是(shi)(shi)輸(shu)送(song)(song)(song)機(ji)器設備(bei)(bei)中的(de)一種關(guan)鍵(jian)輸(shu)送(song)(song)(song)零配件(jian)，是(shi)(shi)全自動方法驅(qu)動輸(shu)送(song)(song)(song)帶或更改其(qi)輸(shu)送(song)(song)(song)方位的(de)筒(tong)(tong)(tong)形構(gou)成。大部(bu)(bu)分用(yong)(yong)以(yi)底(di)端是(shi)(shi)平面圖的(de)物件(jian)運(yun)送(song)(song)(song)，關(guan)鍵(jian)由傳動系(xi)統滾筒(tong)(tong)(tong)、聲卡機(ji)架、支撐架、驅(qu)動部(bu)(bu)等部(bu)(bu)份構(gou)成。具備(bei)(bei)輸(shu)送(song)(song)(song)量(liang)大，速度更快，運(yun)行歡快，可以(yi)完成多種類相切分離輸(shu)送(song)(song)(song)的(de)特性(xing)。動力滾筒(tong)(tong)(tong)輸(shu)送(song)(song)(song)線(xian)構(gou)造簡易，穩定性(xing)高，應用(yong)(yong)維護保養便捷，能承擔很大的(de)沖(chong)擊性(xing)負載。廣(guang)泛運(yun)用(yong)(yong)于各個行業的(de)成本費包裝輸(shu)送(song)(song)(song)，及其(qi)資金(jin)周(zhou)轉輸(shu)送(song)(song)(song)。

原理

動(dong)力滾筒輸(shu)送機常見于水準(zhun)的或往上微斜的輸(shu)送路線(xian)。驅動(dong)設備將(jiang)動(dong)力發(fa)送給滾筒，使其轉動(dong)，根(gen)據滾筒表(biao)層(ceng)與輸(shu)送物件表(biao)層(ceng)間的滑動(dong)摩擦(ca)力輸(shu)送物件。

動力滾筒輸送機關鍵(jian)由2個節點滾(gun)筒及緊套(tao)其上的合閉輸(shu)送帶(dai)構成。推(tui)動(dong)輸(shu)送帶(dai)旋轉的滾(gun)筒稱之為驅動(dong)滾(gun)筒（傳動(dong)系統(tong)滾(gun)筒）；另一個僅取決于更改輸(shu)送帶(dai)健身(shen)運動(dong)方位的滾(gun)筒稱之為調向滾(gun)筒。

驅(qu)(qu)(qu)動(dong)(dong)滾(gun)筒(tong)(tong)(tong)由電機(ji)根據減速機(ji)驅(qu)(qu)(qu)動(dong)(dong)，輸(shu)(shu)送(song)(song)(song)帶(dai)(dai)借(jie)助(zhu)驅(qu)(qu)(qu)動(dong)(dong)滾(gun)筒(tong)(tong)(tong)與(yu)輸(shu)(shu)送(song)(song)(song)帶(dai)(dai)中間的(de)(de)滑動(dong)(dong)摩擦力(li)拖(tuo)拽(zhuai)。驅(qu)(qu)(qu)動(dong)(dong)滾(gun)筒(tong)(tong)(tong)一般都裝(zhuang)在出料(liao)端，以(yi)增(zeng)加驅(qu)(qu)(qu)動(dong)(dong)力(li)，有益于拖(tuo)拽(zhuai)。原材料(liao)由上料(liao)端割曬(shai)機(ji)，落在旋轉的(de)(de)輸(shu)(shu)送(song)(song)(song)帶(dai)(dai)上，借(jie)助(zhu)輸(shu)(shu)送(song)(song)(song)帶(dai)(dai)磨擦推動(dong)(dong)運輸(shu)(shu)袋(dai)倒料(liao)端過柱。多(duo)肽鏈(lian)(lian)滾(gun)筒(tong)(tong)(tong)輸(shu)(shu)送(song)(song)(song)機(ji)的(de)(de)機(ji)理是輥(gun)子由一根環形傳動(dong)(dong)鏈(lian)(lian)條驅(qu)(qu)(qu)動(dong)(dong)，鏈(lian)(lian)條在特別制作滑軌中運作，具備安裝(zhuang)使用便捷，噪(zao)音低的(de)(de)特性(xing)。多(duo)肽鏈(lian)(lian)輪(lun)(lun)滾(gun)筒(tong)(tong)(tong)用大循環系統(tong)的(de)(de)方法驅(qu)(qu)(qu)動(dong)(dong)，發夾結構輪(lun)(lun)滾(gun)筒(tong)(tong)(tong)用小循環系統(tong)的(de)(de)方法驅(qu)(qu)(qu)動(dong)(dong)，別的(de)(de)驅(qu)(qu)(qu)動(dong)(dong)方法用以(yi)輕形輸(shu)(shu)送(song)(song)(song)場所。適(shi)用各種箱、包、拖(tuo)盤(pan)等物(wu)品(pin)的(de)(de)輸(shu)(shu)送(song)(song)(song)，盤(pan)料(liao)、小物(wu)品(pin)或不(bu)規范的(de)(de)物(wu)件(jian)需放到木(mu)托盤(pan)上或塑料(liao)周(zhou)轉箱內輸(shu)(shu)送(song)(song)(song)。

動力滾筒線主要參數

傳動(dong)系統(tong)方法有人下單(dan)（雙）鏈輪鏈條(tiao)、雙單(dan)（O）型帶(dai)、單(dan)（雙）同步(bu)帶(dai)輪、皮帶(dai)傳動(dong)。配(pei)套設施鏈輪鏈條(tiao)為(wei)P=12.7mm;Z=14；P=15.875mm;Z=14。滾(gun)筒直徑為(wei)50.8、60、75、89(mm)；轉(zhuan)向滾(gun)筒輸送(song)機道路轉(zhuan)彎半徑為(wei)900mm、1200mm；

1、滾筒材料：熱鍍鋅(xin)、鍍鋁(lv)、不(bu)銹(xiu)鋼板、pvc原材料等。

2、滾筒方(fang)式：發夾結構輪錐(zhui)型滾筒；O型槽滾筒、一般(ban)錐(zhui)形滾筒。

3、滾(gun)筒(tong)長短：一般為500~1200mm；可(ke)依據(ju)用(yong)戶需求訂(ding)制(zhi)。

4、線體(ti)支撐架：不銹鋼板、鋁合金(jin)型材、碳(tan)素鋼靜電噴塑(su)等。

5、輸送速(su)(su)率：一般為10~30M/min；可依據(ju)用(yong)戶(hu)需求選用(yong)變頻調速(su)(su)持(chi)續運作。

6、非標底動力(li)滾筒線(xian)依據實際的標準開(kai)展訂制。

動力滾筒輸(shu)送機(ji)機(ji)器設備

按驅(qu)(qu)(qu)動(dong)(dong)方法有獨立(li)(li)驅(qu)(qu)(qu)動(dong)(dong)與組塊(kuai)驅(qu)(qu)(qu)動(dong)(dong)之分。前(qian)面一(yi)種(zhong)的每一(yi)個(ge)輥筒都裝有獨立(li)(li)的驅(qu)(qu)(qu)動(dong)(dong)設備，便于于拆裝。后面一(yi)種(zhong)是多個(ge)輥筒做為(wei)一(yi)組，由一(yi)個(ge)驅(qu)(qu)(qu)動(dong)(dong)設備驅(qu)(qu)(qu)動(dong)(dong)，以(yi)減少機器設備工程造價。組塊(kuai)驅(qu)(qu)(qu)動(dong)(dong)的傳(chuan)(chuan)輸(shu)形式(shi)有傳(chuan)(chuan)動(dong)(dong)齒輪(lun)、鏈條傳(chuan)(chuan)動(dong)(dong)和帶輪(lun)。動(dong)(dong)力式(shi)輥筒輸(shu)送機一(yi)般用交流電機驅(qu)(qu)(qu)動(dong)(dong)，依據要求也可以(yi)用單速(su)電機和油馬(ma)達驅(qu)(qu)(qu)動(dong)(dong)。

動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)還可分成平行線動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)、轉(zhuan)向動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)、動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)、隨(sui)意動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)、超重型動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)、包塑動力(li)(li)滾(gun)筒(tong)(tong)輸(shu)(shu)送機(ji)(ji)(ji)；

轉向(xiang)滾(gun)線規范轉向(xiang)內的半徑：300、600、900、1200mm等或訂制；

直段(duan)滾筒常(chang)用的滾筒直徑：38、50、60、76、89mm等或訂制；

合(he)理布(bu)局方(fang)式：水準輸送，歪斜輸送和轉(zhuan)向輸送；

結構形式(shi)：從驅動(dong)方式(shi)上分成(cheng)有動(dong)力(li)、電(dian)動(dong)式(shi)滾筒等；

聲卡(ka)機架材料：碳素鋼(gang)靜電噴塑，不銹(xiu)鋼(gang)板，鋁合金型材；

動(dong)力方(fang)法：減速(su)機驅(qu)動(dong)，電動(dong)式(shi)滾(gun)筒驅(qu)動(dong)等方(fang)式(shi)；

傳動系統方法：多肽(tai)鏈(lian)輪、發(fa)夾結(jie)構輪、O型傳動帶、平面圖磨擦皮(pi)帶、同步皮(pi)帶等；

動力滾筒輸送(song)機變速(su)方(fang)法：變頻(pin)調速(su)，無極變速(su)等；

滾筒歸類

依據動(dong)力方式分(fen)成無動(dong)力滾筒和動(dong)力滾筒

無動力(li)滾筒：用(yong)人工方法(fa)驅動輸送帶或更改(gai)其運作方位的圓(yuan)柱形部件，是(shi)滾筒中的一種，是(shi)輸送機器設備的關鍵零(ling)配件。

動(dong)力滾(gun)筒又分成多肽(tai)鏈(lian)(lian)輪(lun)滾(gun)筒、單雙排鏈(lian)(lian)輪(lun)鏈(lian)(lian)條滾(gun)筒、壓槽動(dong)力滾(gun)筒、同步皮帶動(dong)力滾(gun)筒、多楔帶動(dong)力滾(gun)筒、電動(dong)式滾(gun)筒、積(ji)放式滾(gun)筒。

動(dong)力(li)(li)滾(gun)筒線，相互配合(he)吊(diao)裝移栽(zai)機(ji)，完成(cheng)(cheng)90度(du)，180度(du)，270度(du)轉為挪動(dong)。滾(gun)筒直徑(jing)60X3.0，負載500KG上下(xia)。90度(du)動(dong)力(li)(li)滾(gun)筒，用以轉角輸送，低成(cheng)(cheng)本。